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Material Flow Optimization

Different picking stations, conveyor systems and fork lift truck traffic – material flows even in small distribution centers are complex. And no matter if you handle 1.000, 10.000 or 100.000 orders per day, the efficiency of your warehouse depends not only on the performance of the different departments, but also on their smooth interaction.

But often, bottlenecks, overload and inefficiency occur because of lack of transparency and control intelligence. With our software ORion-PI® we are able to identify such inefficiencies and provide appropriate measures. Output, productivity and transparency in your distribution center increase.


Therefore, we model the layout of your warehouse in our software and evaluate location, product and walking times with basic MTM-time. In simulations, ORion-PI®  analysis for example how long an order in different working areas takes to be fulfilled, which stations will be overloaded and in which areas orders interfere each others. Our software also calculates the output per day or the process time for all orders.


In a second step, different measures to improve the material flow can be evaluated. E.g., how does output change if in picking area A less products are stored? Which effects does an additional picking line have? And which benefit has a new bypass in the conveyor system? By simulation of such scenarios you get reliable information about possible activities and their pros and cons.


Our offering:


  • Statistical data analysis for identification of optimization potential
  • Simulations and optimization analysis
  • Identification of over- or under loaded stations
  • Identification Bottlenecks in the material flow
  • Analsyis of performance and lead time
  • Eligibility / improvement possibilities for individual layout elements