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Batch Optimization

ORion-PI® Batch Optimization allows the optimal design of order sequences in multi-stage commissioning processes. An intelligent grouping of orders in batches is an important step in the optimization of intra-logistic commissioning processes.

By optimizing commissioning orders the efficiency of all working processes can be increased significantly. ORion-PI® Batch Optimization makes sure that each picking bin passes through a minimal number of storage zones and reaches a high fill level. Based on item properties, storage layout and ordering structure ORion-PI® calculates the optimal sequencing of order positions before the picking process starts and – in so doing – allows even and efficient commissioning processes.

Batch optimization – as part of the order control – holds remarkable potential in most distribution centers. Why? – Every single process within a warehouse is a continuously repeated part of an overall working process. While the effect on the single commissioning process is small the overall result improves significantly. Single commissioning processes are strongly interdependent due to the warehouse organization structure and the combination of customer orders. Exactly this is where ORion-PI® Batch Optimization applies.


Furthermore, the optimization of order batches directly effects throughput times, picking rates and delivery service.